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How to Make an Airship Model

This construct is mostly wood, with papier-mâché for the balloon and the base shell of the gondola, and mesh sandpaper for the deck floor (to mimic the cross-hatched wooden cargo doors on an old deck). It took a couple of nights to make, but  a lot of that was walking from basement to top floor scouring the house for possible materials, and waiting for glue to dry…

materials
materials

I did not really start off with any materials in mind. I had bought some of these supplies for something similar a while back, but a lot of these I found around the house as I went – so, just because I used them, doesn’t mean you can’t find something better. I am a starving artist, and also having to use what is handy because I am working after midnight, after most stores have closed. Feel free to substitute – but I have found up-sides to most every improvised material and I will try to elaborate as I go. Materials: 1) Two pre-made papier mache eggs – one large, one small. If you cannot find them pre-made at your local craft store, you can make them by simply layering papier mache around a party balloon. I used the large egg for the balloon, and cut the small egg in half to make the gondola. 2) One large wooden dowel (1 inch diameter), Eight small dowels (1/4 inch diameter or 3/16ths) 3) A spool of wire. I used framer’s hanging wire because I had some handy. 4) Drywall screen. It is a type of mesh used for sanding drywall – a fabric screen coated with abrasive crystals. 5) Some thin wood panels. Modeling stores have them, crafting stores have them. They are typically used for everything from model ships to doll houses. I cut the propellers out of these. 6) A packet of small hardwood spools 7) a packet of hardwood “pickle barrels”, 8 ) a packet of wood beads. 9) Glue – the stronger and harder the bond, the better: Gorilla glue, Tacky glue, Elmer’s glue all… 10) Paint – you’ll probably want to paint yours. I recommend some cheapy apple barrel or comparable acrylic craft paint. For the demo, I am painting everything black, but I will eventually go in with browns and brass colors to finish the job. Tools: 1) Two pen knives / craft knives. I use them for moving small parts, holding other pieces in place, and of course cutting things. 2) A drill, or a drill bit will come in handy. If you have a power drill it does come in handy – but you can make due with a drill bit stuck in the end of a wood dowel. Match the drill bit to the size of your smaller dowels. 3) A pair of shears or tin snips or some really good (or really disposable) scissors. 4) a coping saw or other fine-bladed crafting saw. To Begin: There are a few steps I do not have pictures for (but will correct this when I start the next one. I didn’t at first plan to make a tutorial of this (sorry). 1) The first thing I did was to cut a hole in the top the big papier mache egg. I made the hole just a little bit smaller than the large dowel. I then cut a hole through the other side of the egg, and pushed the dowel through. This is the mast and (possibly) smoke stack… if you want it to be a smoke stack… I won’t stop you. Either way, it is a big pole going through the balloon top to bottom. Make the big mast long enough to protrude from the top, and from the bottom about 3 inches. This mast will also be the main thing holding the gondola onto the balloon. 2) I did the same thing with the small dowels – making holes with my pen knife and poking the dowels in – one long one in the front (foremast), two in the back (for the tail – one straight out the back, one higher up), two on each side (to hold the sails) You can look at the second image down to get the general feel for where I put mine. I made them go deep into the Egg for more strength.

Bead
Balancing the bead on the tip of the knife is easy, especially if the bead has holes in it. The spots of glue you press the beads into will pull the bead off the tip of the knife pretty easily.

3) To strengthen your masts’ joints with the body, pour glue around where a dowel meets the balloon. Then, with the pen knife, add beads around the mast. This mass of beads and glue will make a nice collar to keep the mast from sliding back and forth, and it will also reinforce the balloon where they meet (see image below).

Airship Model - early stages
Airship Model - early stages

4) For the gondola (above) I cut the smaller egg in half. I also cut a round hole through the bottom where the large mast will just barely pass through (enough to give it a strong bond). 5) I cut a little semi-round divot out of the back and glued a barrel into it (the main boiler). I then glued a barrel in the front to balance it (it also makes a nice wheelhouse). From there, I covered the top with my drywall screen, which a cut with a pair of tin snips. 6) Engine assembly: two short bits of the small dowels on the sides, one as a cross-pipe, and two pickle barrels make the main engine assembly. I drilled holes into the sides of the pickle barrels so the crossbar could be glued in securely.I also drilled holes in the back-ends of the barrels so that I can put my propeller shafts into them. 7) For a touch of added decoration. I also added some wood beads to the top of the assembly. 8 ) The rest is just decor – wood beads cover where the mesh meets the egg, little wood pins add a touch more decor to the deck, a thin shim of wood and some more beads makes a solid walkway to the wheel.

propellers
propellers

9) For the propellers, I cut two of the small spools in half with a coping saw. I drilled my hole through first – and then I fond that I could just leave the spool to spin on the drill bit while I pressed the blade of the coping saw against it. It worked like a mini-lathe. Follow my example there at your own risk – it may be dangerous. 10) I then carved 4 thin propeller blades from the thin wood slats (using the utility knife) and I glued them to the top of one of the spool halves. Then I glued another spool half on top of the propeller blades, sandwiching them in between. 11) Repeat the above step for a second propeller.

end cap
end cap

12) I cut the ends off of another spool, and used them as end-caps on a 3-inch piece of a small dowel. Again, I drilled holes in the spool first, so the end caps will go around the shaft. These end caps will allow your propellers to spin freely, without the worry of them falling off.

painting the ship
painting the ship

13) Lots of black acrylic paint. When adding a patina to anything, it is often easier to go black to light, especially when it comes to acrylics. Slather the stuff on – not only will it add strength to your construct, but it will smooth out the surface of the balloon.

Unwound Wire
Unwound Wire

14)  I cut the sails from the drywall screen (abrasive sheets). I pretty much just held them up to the masts I had made, and cut n small steps until they were just how I wanted them. Then, when the sails were the right size and shape, I tied them to the masts with thin wire. I did not have any thin wire handy, so I unraveled the framer’s hanging wire. I tied in about 4 spots per mast. If it is hard to tie, you can twist the wire instead… that may even be better. 15) For the jib sail, I had to secure some of the thicker wire between the top mast and the foremast, so i could have something to tie the sail onto. You could probably use a really thin dowel for this and have a *much* easier time.

Wire and Mesh
Wire and Mesh

15) With the sails tied on, I poured glue through the sails where they met the masts and cables. The nice thing about having used the mesh – the glue passes right through the holes.

gondola
gondola

16) I put the propellers onto the shafts I had previously end-capped – make sure the holes through the propeller are big enough to allow for spinning (they should be if your drill bit is the same size as the small dowels). If not, give them another pass with the drill… some glue might have gotten in there, or the pieces might have shifted before drying. 17)  If they spin, or if you don’t care if they spin, you can now glue the shafts into the holes at the back of the engine assembly.

Complete for now
Complete for now

18) Done… or for the most part. I have ideas on what color I am going to paint mine – but you know the principle: put paint on a brush, brush paint where you want it – use smaller brushes for details,  bigger brushed for bigger areas – ‘not too much more I can tell you there.

Complete - alternate view
Complete - alternate view

I’ll post pictures of mine when I am done. For tonight, I have to let everything finish drying…. then off to the World Steam Expo on Wednesday night/Thursday Morning.

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Depression Punk Pondered

“There is in every true woman’s heart, a spark of heavenly fire, which lies dormant in the broad daylight of prosperity, but which kindles up and beams and blazes in the dark hour of adversity.”

-Washington Irving

Conversations between Bethalynne and I, regarding “Depression Punk” began about a year and a half ago – though until recently, I never really managed to consider these concept so seriously. Such conversations were typically a source of amusement, just silly banter and rampant conceptualizing – most often fueled by late nights and spoiled grain.

Of course when these discussions began, we had our sites set on the finer things in life: The extravagance of steam culture had us bright eyed dreaming of all the wondrous things we could make to wear, decorate with, perhaps even display and sell. We drempt aloud of wondrous things made of fine woven fabrics, intricate machines and devices made of brass gears and parts encased in fine ornate hardwood shells, castings in silver and on brass, and huge monumental artworks so complex and weird that they might be new wonders of the world. The things we would make, the things we would do, and the places we would go dressed to the nines in ornate brass, tweed, and brown leather; Whole worlds of arts and craftsmanship were opening up to us – our only limits being time and focus.

… Though I could hardly focus on anything at the time, barely getting any rest between stuffing prints into boxes and tubes; I was overwhelmed, stressed, and enthused by the sudden and unexpected popularity of my site and my works. We were still poor as we had began, and had a way to go before building a solid footing with our then fortunate circumstances. We found ourselves so incredibly in demand that I had an impossible time choosing from the avenues that were open before us.

One weekend night, we found that the television was becoming all-too heavily dominated by stressed stock brokers and stock owners, failing corporations and other other such things not concerning struggling near-homeless artist renters — In this – we non-stock-owners/non-homeowners had to flip around for a while to find anything remotely interesting to relax to… anything that did not have to do with AIG or that credit stuff we with no credit had little worry over.

For some god-awful reason we found ourselves up late at night staring wide-eyed and zombified at the 80’s Robin Williams train wreck that was called “Popeye”, a deliciously terrible and ill-advised film based upon the adventures of the spinach-munching pipe smoking depression-era pugilistic hero of… of… well, someone had to have watched these cartoons… perhaps even on purpose.

Somehow, after an hour or so of watching, we found that we were still able to form words, and combine them into sentences; Discussion ensued, and that led us to indirectly this depression punk topic via our starting topic… “Hill Punk”

Hill Punk, we decided, would be a subculture where bands played on clay jugs, rubber bands and washboards, wherein the most fashionable would be those wearing the most ragged and worn wooden barrels, those with the most interesting objects tangled within their soup-crusted beards, and the finest art consisted of the most  hideously perfect rusty pipes and cloth tape, held together by twine and thrice-darned stockings. Women would don hair nets over tightly-pulled bob-tailed she-mullets, kids would wear burlap sacks patched with cigar ribbons, accented by sling-shots and chewing tobacco tins.

Figuring that this might possibly conceived as politically incorrect and insensitive by many a fine and upstanding person with Appalachian roots, we thought that this should concept should cover more regions than just the one, and should stem also into the cities and burbs.

This caused up to branch into a more Oliver Twist aspect of steam culture: One encouraging the wearing of rag-tag garments bound by hastily-stitched patchwork, torn gloves and battered hats powdered and blemished by coal and by soot – decorated with pins and necklaces of broken finery and salvaged machines – deviating from the lavishly steampunk culture to a culture of salvaged things and frugal sensibilities.

Gone are the days of stripping the finest wood from the most beautiful forests, and gone are the days of fine ivory canes, expensive perfumes made from plentiful sea mammals. No longer is it in good taste to rest one’s argyle-socked feet upon an intricate, rare, and expensive conversation piece from the depths of deepest and darkest Borneo. No longer is it safe or tasteful to boastfully cover oneself in brilliant jewels and precious metal at gatherings or when in the public eye. Expeditions to far away lands for science and discovery are near-impossible to finance. Among the wealthy, conversations surrounding the proper storage of kitchen grease, preservation of furniture, and the hand-washing of doilies have come to be the most fashionable topics of conversation, hosted in a small cluster of open rooms – the rest of these mansions sealed off for preservation of firewood and limited household staff.

Children in over-sized hand-me downs play games with toys made of salvaged and irreparable devices, things found in junk yards and gutters. They make jewelry from anything salvaged and shiny. For added flair, they wear pocket watches which neither work, nor retain any valuable parts. They make toys and pieces of art from things once functional, interesting and inspiring in appearance only – imagination fueling purpose and function.

Boxes fashioned of glued gears, nails, tin cans and and soldered spoons open gateways to the lush and plentiful lands of Africa; Necklaces made of broken piggy banks and found brass are merely disguises for secreted magickal jewels, or perhaps serve as a key to an ancient and faraway treasure trove – the keyhole cleverly disguised as a crack in a crumbling wall somewhere within a crumbling and abandoned estate.

Meet “Depression Punk”, the somewhat less-fortunate sibling to the steampunk, dieselpunk, clockpunk movements, a symbol for our times – powered by innovative re-purposing, the crafting of interesting and intriguing things from things passed over, wherein form and function collide with outcomes decided by practicality and frugality – imagination stepping in wherever function is not essential.

It only recently occurred to me, that these things are around in mass, and every bit as wonderful as the purely steampunk things I love but cannot buy or afford to make. Where one might see a failed steampunk or clockpunk piece, I have begun to see a very successful and brilliant depression punk piece in its stead… and it is odd that this in only just now rubbing off on me… that I am finally seeing the trees through the forest.

One of my Bethalynne’s greatest traits, is the pure power of her imagination, the way she crafts and dreams child-like eyes, building intricate stories and expansive lore around everything she doodles or glues together.

And while I poo-poo ideas of mine because I haven’t the money for the perfectly-grained piece of cherry carved from the rarest knotted old-growth stump, or haven’t the resources to make electrodes spark from telescoping arms of brass and silver – she crafts beautiful and intriguing gateways to incredible and outlandish strange worlds from scrap jewelry and salvaged paper products…

It seems I could take a lesson from her in hese regards, and from those I admittedly once scoffed at – get with the times and shed the bonds of my extravagant ambitions by showing a bit of fiscal responsibility and empathy, exercising that resourcefulness and practicality forgotten by many of us during these previous years…

Adversity has the effect of eliciting talents which, in prosperous circumstances, would have lain dormant.

~Horace (Quintus Horatius Flaccus), Satires